BASIC WINEMAKING
STEPS
by
Lum Eisenman
High quality wines are produced by a multiple step process, and for red wines,
the process often lasts
a year or more. The basic winemaking steps are (1) grape processing, (2) fermentation,
(3) clarification, (4)
stabilization, (5) bulk ageing and (6) bottling. Although these steps may overlap
in time, each step makes
a specific contribution to the overall quality of the finished a wine. Some
beginning winemakers think of
winemaking as a much shorter process because they are unaware of how the steps
of stabilization, ageing and
bottling influence wine quality. How each of the major winemaking steps affect
wine quality is briefly
discussed below.
Grape Processing
After the grapes are harvested and transported to the winery, the fruit is
crushed, destemmed, pressed,
etc. Home winemakers often think of crushing and pressing as "real winemaking."
However, these are only
mechanical precesses. Machines are used to do the crushing and pressing. If
the equipment is working
properly and if it is used correctly, these basic mechanical operations do not
affect the finished wine. How
the grapes are dumped into the crusher hopper should not affect wine quality
significantly.
By far the most important wine quality factor associated with grape processing
is deciding when to
harvest the grapes.
Fermentation
Before fermentation, the must or juice is tested and any necessary adjustments
are made. When white
or blush wines are made, the juice is cooled and allowed to settle overnight.
The clear juice is then racked
off the sediment before being inoculated with yeast. Red wines are usually inoculated
with yeast shortly after
being crushed. Winemakers also inoculate juice or must with bacteria when malolactic
fermentation is
desired. Throughout the fermentation process, the winemaker carefully monitors
the progress of the
fermentation. Sugar readings are taken with a Brix hydrometer at least once
each day, and the fermentation
is smelled and tasted often.
One of the more important factors affecting white wine quality is fermentation
temperature, and high
quality white and blush table wines are fermented at temperatures ranging from
45 to 60 degrees. Some
important factors affecting red wine quality during fermentation are skin contact
time and the way the cap
is manipulated.
Clarification
Little sulfur dioxide remains when fermentation is complete, so a post fermentation
dose of sulfur
dioxide is added to protect the wine from oxidation and microbial spoilage.
Dose levels of 50 milligrams
of sulfur dioxide per liter of wine are typically used, and this sulfur dioxide
addition can be a significant aid
in clarifying some wines. After being racked two or three times, practically
all red wines become clear
without fining or filtration. Consequently, red wines seldom need any special
clarification treatment. Red
wines are often fined with gelatin or egg whites, but these protein fining materials
are used primarily to
remove tannin and astringency from red wines.
White wines are more difficult to clarify, and practically all white and blush
wines require specific
clarification steps including fining and filtration. Several fining materials
are used for clarifying white wines,
but Sparkolloid is the fining material of choice. Many white and blush wines
will not be completely clear
after fining, and some kind of filtration is often needed to completely clarify
these wines. Quality issues here
involve attaining adequate clarity without stripping the wine of desirable taste
and odor characteristics.
Stabilization
All white wines should be "hot" stabilized by removing excess protein
from the wine. If the protein
is not removed before the wine is bottled, the protein may precipitate later
and produce unsightly sediments
in the bottle. The term "hot" stabilization is used because warm storage
conditions speed up the protein
precipitation process. Excess protein is removed from white and blush wines
by fining with bentonite.
White and blush wines are chilled before serving, and sometimes the cold temperature
causes tartrate
crystals to precipitate out of the wine. Consumers do not like to see crystals
or hazes in their wine, so all
commercial white and blush wines are given a "cold" stabilization
treatment sometime before bottling. Cold
stability is achieved by cooling the wine to about 28 degrees for a week or
two.
Red wines also contain tartrate. However, red wines are seldom chilled before
serving, and tartrate
crystals are not so easily seen in dark colored wine. Home winemakers and a
few small commercial wineries
do not bother with cold stabilizing their red wines.
Wines can be damaged by excessive or careless handling, so winemakers often
combine winemaking
treatments. A standard practice for hot and cold stabilizing white and blush
wine is as follows. (1) After the
new wine is racked off the gross lees, bentonite is added to remove excess protein.
(2) Then the wine is
chilled to about 28 degrees for a week to precipitate out the tartrate. (3)
The cold wine is further clarified
by being filtered into a clean tank. Then the clear, stable wine is allowed
to warm to ambient temperature.
Stabilization strongly influences wine quality, and sometimes good long term
bottle stability is
difficult to obtain without over processing the wine by excessively handling,
fining or filtering. In addition,
cold stabilization must be carefully done because cold wine can be oxidized
easily.
Bulk Ageing
Bulk ageing is a very important part of producing high quality wines, and
ageing often overlaps the
stabilization, clarification. High quality red wines are aged in barrels for
one to three years, and these wines
are often aged in the bottle for several additional years. Ageing can make the
difference between a good wine
and a superb wine. Full-bodied white wines like Chardonnay or Sauvignon Blanc
are often aged for a year
or so before they are bottled
On the other hand, the charm and appeal of many fruity white and blush wines
are due to
characteristics associated with fresh grapes. These fruity characteristics diminish
as wine ages, so fruity
wines are usually bottled and consumed a few months after harvest.
Two important quality factors are associated with wine ageing. First, a clean,
cool and quiet
environment must be maintained to age wine effectively, and the wine must be
protected from excessive
oxidation. Another quality factor involves determining when the optimum ageing
has taken place, and the
optimum ageing time can be difficult to determine. No suitable laboratory tests
exist, so the winemaker's
experience must be relied upon. Deciding just when the wine should be bottled
can affect wine quality
markedly.
Bottling
Only clear, stable and properly aged wine should be bottled. Often, small
additions of citric acid,
sulfur dioxide, mut‚ (sugar) and other materials are made to wines just before
bottling. However, care is
required here because large additions of tartaric acid or significant blending
can make wine unstable, and the
stabilization steps may need to be repeated.
Getting wine into the bottle without contamination or excessive oxidation is
always an important
quality factor, and home winemakers spoil large quantities of white and blush
wine each year because of
excessive oxidation. Oxidation can be reduced by raising the free sulfur dioxide
content of the wine to 30
or 40 mg/l just before bottling. In addition, the bottles should be filled from
the bottom up with a minimum
of splashing and foam.
Summary
High quality wines are produced by a lengthy process. Many steps are involved,
and each step makes
specific contributions to the quality of the finished wine. Clarification, stabilization
and ageing make
significant contributions to wine quality, but the most important wine quality
factor is the quality of the
starting grapes.